Vacuum Degassing Chamber

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Vacuum Defoaming Machine SIE‑ZK1200


Custom‑Built Ultra‑large Chamber · Safe Mass Production for Whole Oversized Workpieces

Custom‑Built Ultra‑large Chamber for Whole Oversized Workpieces + Custom Door Design for Easy Large‑part Loading & Unloading + Mass‑production‑grade Multi‑redundant Safety System

SIENOX SIE‑ZK1200 Vacuum Defoamer adopts a custom‑built 1728L ultra‑large chamber with dimension of 1200×1200×1200 mm for whole‑unit defoaming of oversized workpieces. Optional double‑door or custom door structures simplify loading and unloading of large‑size parts. The mass‑production‑grade multi‑redundant safety system includes independent over‑temperature protection, overload protection, ground protection and quick‑response fuse. Multi‑segment PID temperature control ranges from ambient to 300℃ with ±0.5℃ accuracy. Non‑contact vacuum defoaming keeps material chemical properties unchanged.

✓ ISO9001 Quality System ✓ RoHS Compliance ✓ Customizable Voltage (110V/220V)

在线留言 免费寄样测试 工程师热线:189-2512-9293

Why Must Microbubbles in Materials Be Eliminated?

Residual micro‑bubbles degrade end‑product quality directly

Transformer Potting Industry

Extra‑large high‑voltage transformers and power equipment feature massive potting compound with abundant deep‑layer bubbles. Cured voids inside insulation layers may trigger partial discharge, breakdown and even power accidents. The custom‑built 1728L large‑chamber vacuum defoamer supports whole‑unit loading for one‑shot defoaming of potted large transformers. Auxiliary heating reduces potting adhesive viscosity for full escape of deep‑seated bubbles. Custom door layout eases workpiece access and ensures insulation reliability of giant transformers.

Pharmaceutical Industry

Bubbles in pharmaceutical preparations and medical materials impair liquid clarity, dosage accuracy and product safety. Mass‑production requires consistent defoaming for uniform batch quality. The 1728L large‑chamber vacuum defoamer processes bulk pharmaceutical preparations in one batch. Automatic constant‑pressure circulation maintains stable defoaming conditions. Non‑contact vacuum treatment preserves chemical properties, ideal for high‑purity mass defoaming in pharmaceutical scenarios.

LED Epoxy Resin Industry

Bubbles in LED packaging and large‑panel epoxy casting cause uneven light transmission and packaging defects. Oversized panels demand spacious chambers for whole‑piece processing. The custom‑built 1728L chamber accepts complete large‑panel LED assemblies. Heating lowers epoxy viscosity for thorough bubble release. Multi‑point temperature sensors deliver uniform chamber temperature, suitable for whole‑unit defoaming of large‑size LED epoxy components.

✨ Dilemmas of conventional solutions: Oversized parts exceed standard‑chamber dimensions, forcing split processing or outsourced work with extra procedures and high secondary‑bubble risks. Large‑batch pharmaceutical preparations and LED packages require repeated batch processing; long queuing delays deliveries. Large‑chamber devices lack mass‑production safety redundancies, posing risks during long‑hour operation. Costly oversized workpieces incur heavy losses upon equipment failure.

Why Choose SIE‑ZK1200

Solves capacity, access & safety pain‑points for large‑part & high‑volume defoaming

Custom‑Built Ultra‑large Chamber

Enables whole‑unit defoaming without workpiece splitting. Ideal for extra‑large high‑voltage transformers, large‑panel LED packages and oversized resin crafts for one‑cycle defoaming. Eliminates secondary bubbles and extra procedures caused by splitting, lowering scrap risks for high‑value products.

Custom Door Solution

Standard single right‑swing door; double‑door or custom‑door options available. Double‑door structure delivers wider access for large‑size parts to prevent collision damage to workpieces and chamber inner walls. Door structures can be customized per actual product dimensions and handling methods to meet diverse loading‑unloading requirements.

Mass‑production‑grade Multi‑redundant Safety

Independent over‑temperature protector separated from main temperature‑control system triggers power‑off and alarm under temperature runaway. Triple‑circuit safeguards including overload, ground protection and quick‑blow fuse. Digital vacuum gauge monitors internal negative pressure in real‑time; complete vacuum‑line safety components such as pressure‑relief and check valves. Multi‑redundant design secures personnel, equipment and workpieces during long‑hour heavy‑duty mass‑production and mitigates risks for high‑value oversized parts.

✨ If you need to process extra-large workpieces, achieve high-volume mass production, or require equipment with high-standard safety redundancy, the ZK1200’s custom ultra-large chamber and industrial-grade safety system fully meet your large-scale customized production needs.

Working Principle

Bubbles expand and burst under negative pressure for gas escape to improve material compactness.

Step 1: Pull vacuum to build negative pressure
Built‑in vacuum pump reaches ‑100kPa within 3‑5 min. Negative pressure expands internal bubbles inside materials. 

Step 2: Heating‑assisted defoaming
Thermal radiation heating adjustable from ambient to 300℃ reduces material viscosity to accelerate bubble rupture and escape. 

Step 3: Non‑contact purity preservation
Materials rest inside vacuum chamber without agitator contact, keeping chemical properties intact. 


Three simple steps: Vacuuming → Heating Assistance → Non‑contact Purity Preservation for higher material compactness.

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Technical Specifications

Complete Technical Specifications Overview, Customizable on Demand

ModelSIE-ZK1200
Chamber Dimension1200×1200×1200mm* Larger volume customizable
Effective Volume1728L
Cabinet StructureIntegrated unit with built‑in vacuum pump
Temperature RangeAmbient+30~300℃
Safety ProtectionOver‑temperature protection, overload protection, ground protection
Vacuum Degree0~-100kPa
Internal Shelves2 inner layers with 2 mesh plates (3‑4 layers customizable)
Power Supply380V220V, 50/60Hz
Overall Dimension(W×D×H)Approx.1600×1580×2430mm (with casters, subject to actual product)
Net WeightApprox. 30 kg
CertificationsISO9001, RoHS Compliance

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FAQ 您关心的问题

为您解答关于产品性能及日常工艺选型中的常见疑问

  • 真空脱泡搅拌机是什么?用于哪些行业?

    真空脱泡搅拌机是在真空环境下同步完成搅拌与脱泡的设备,脱泡同时混料,避免二次气泡混入,常用于环氧树脂、硅胶、AB 胶等高粘度材料的混料脱泡处理,广泛应用于新能源电池、半导体封装、LED、电子灌封、胶粘剂等行业。

  • 广州施诺斯主要生产哪些设备?

    主要产品包括搅拌脱泡机、真空脱泡搅拌机、真空脱泡机、高压脱泡机、真空搅拌机、实验室均质机、三辊研磨机、三维混粉机,以及点胶机、分装机等配套设备和夹具、搅拌罐、针筒等辅品耗材。

  • 源头厂家采购脱泡设备有什么优势?

    源头厂家直供可省去中间环节,价格更透明,同时能提供参数定制、来料试机、工艺验证等服务,售后响应更直接。

  • 搅拌脱泡机的工作原理?

    施诺斯设备采用行星式混合原理:料罐在自转的同时绕公转轴公转,物料在罐内随之翻动混合,同时抽真空脱泡。整个过程设备不设搅拌桨,搅拌部件不接触物料,不会引入金属异物,混合均匀不分层。

  • 为什么选择施诺斯?

    施诺斯(SIENOX)是广州施诺斯科技股份有限公司旗下品牌,2014 年成立,专注脱泡机与搅拌机的研发与制造,团队自 2006 年起从事真空搅拌脱泡设备研发。设备采用非接触式设计,不设搅拌桨,行星式公转加自转运动辅以真空系统,高效除泡,混合均匀不分层。公司产品涵盖搅拌脱泡机、真空脱泡搅拌机、真空脱泡机、高压脱泡机、真空搅拌机、实验室均质机、三辊研磨机、三维混粉机,以及点胶机、分装机等配套设备和夹具、搅拌罐、针筒等辅品耗材,广泛应用于新能源、半导体、LED、电子灌封、胶粘剂、涂料、油墨等行业。通过 ISO9001、CE 认证,拥有 30 余项专利,服务富士康、比亚迪、清华大学等企业与科研院所。

Technical Specification List

Full‑line standardized specifications for accurate process evaluation and equipment selection

Model
SIE-ZK500SIE-ZK1000SIE-ZK1200
Chamber Dimension
500×500×500mm1000×1000×1000mm1200×1200×1200mm
Effective Volume125L1000L1728L
Temperature RangeAmbient+30~300℃Ambient+30~300℃Ambient+30~300℃
Vacuum Degree0~-100kPa0~-100kPa0~-100kPa
Safety ProtectionOver‑temperature protection, overload protection, ground protectionOver‑temperature protection, overload protection, ground protectionOver‑temperature protection, overload protection, ground protection
Power Supply380V220V, 50/60Hz380V220V, 50/60Hz380V220V, 50/60Hz
Overall Dimension(W×D×H)610 × 560 × 780 mm1400×1380×2230mm1600×1580×2430mm
Net Weight153 kg153 kg153 kg

*** The above are typical models. SIENOX can provide customized solutions according to customer requirements. For model selection: 189-2512-9293

Multi‑Industry Solutions

Vacuum defoaming applications covering typical materials across six major industries

LED Raw Materials 02.jpg

LED Consumer Electronics

LED epoxy resin, phosphor powder, UV adhesive

Cosmetics.jpg

Cosmetics & Makeup

Cosmetic paste, lotion, gel

Electronic Adhesive.jpg

Transformer Potting

Extra‑large transformer potting compound, high‑voltage insulation adhesive

Rubber & Plastic Products.jpg

Hardware & Plastics

Plastic potting adhesive, metal coating

New Building Materials.jpg

Chemical Coatings

Color paste, printing ink

Medical Devices.jpg

Pharmaceuticals

Medical gel, diagnostic reagent

Comprehensive Equipment Operation Demo Videos

Gain intuitive, clear, dynamic insight into synchronous defoaming with planetary centrifugal force and high negative pressure.

Actual‑test Performance Demonstration

Lab Sample Actual Test Results

Lubricant Mixing & Defoaming.jpg

Paste‑like Materials

Photoresist Mixing & Defoaming.jpg

Adhesive & Powder Mixtures

Polymer Materials.jpg

Polymer Materials

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Medical Gels

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Silver Paste Materials

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Battery Slurries

Actual‑test Effect Comparison

Comparison of Material Condition Before and After Centrifugal Defoaming

Material Type
Pre‑treatment Status
Post‑ZK1200 Treatment
Transformer Potting CompoundDense internal bubbles causing large‑area voids in insulation layer after pottingDense void‑free compound with stable insulation for whole‑unit potting
Epoxy ResinAbundant bubbles creating surface and internal pores after castingClear transparent resin with smooth surface and compact interior after casting
Silicone Rubber PartsNumerous bubbles leading to extensive sealing‑surface defectsUniform compact silicone for reliable sealing performance

* Internal lab test data. Actual improvement varies with material formulations. Contact sales for real‑world customer cases.


Customer Delivery & Application Cases

Rooted in manufacturing frontlines, empowering benchmark production lines and key national research institutions across diverse industries.


UV胶气泡一次搞定!实测脱泡方案.jpg

UV Adhesive Bubbles Solved in One Go! Field-Tested Defoaming Solution


聚氨酯胶气泡消除!3种粘度实测脱.jpg

Polyurethane Adhesive Bubble Elimination! Measured Defoaming Solutions for 3 Viscosity Grades


导热胶脱泡解决方案.jpg

Thermal conductive glue defoaming solution

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