Vacuum Degassing Chamber
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Vacuum Defoamer SIE‑ZK500
Balanced Capacity & Multi‑Segment Temperature Control · Handle Medium‑Batch Mixed Materials With One Unit
125L balanced capacity for multi‑material parallel processing + Uniform three‑sided thermal radiation heating + Unattended automatic constant‑pressure cycle
SIENOX SIE‑ZK500 vacuum defoamer adopts 125L chamber of 500×500×500 mm. Three‑sided thermal‑radiation heating keeps temperature deviation within ±5℃. Automatic constant‑pressure cycle stops pump upon target vacuum and restarts when pressure drops below threshold. Multi‑segment temperature control ranges from ambient to 300℃. Non‑contact vacuum defoaming retains material original chemical properties.
✓ ISO9001 Quality System ✓ RoHS Compliance ✓ Customizable voltage (110V/220V)
Why Must Microbubbles in Materials Be Eliminated?
Residual micro‑bubbles degrade end‑product quality directly
LED Lighting IndustryBubbles inside LED strip potting compound cause uneven light transmission and reduced luminous efficiency. In medium‑batch production, inconsistent defoaming results across positions trigger yield fluctuation. Three‑sided uniform thermal‑radiation heating ensures even chamber temperature. 125L volume fits medium‑batch LED potting defoaming and guarantees consistent defoaming performance per batch. | Plastic Toy IndustryBubbles in potting compound and coating materials raise defect rates for mass‑produced plastic toys. Frequent temperature adjustments are required for medium‑batch multi‑variant change‑overs. The balanced‑capacity 125L chamber with dual mesh plates enables simultaneous multi‑material processing without batch separation. Three‑sided heating delivers uniform defoaming effect for parts at different positions and lowers intra‑batch quality fluctuation. | Silicone Rubber IndustryBubbles in liquid silicone lead to surface defects after vulcanization and sealing failure of gaskets. High‑viscosity silicone de‑foams slowly at room temperature. Vacuum‑assisted heating cuts viscosity to speed bubble escape. Three‑sided thermal‑radiation heating maintains uniform temperature throughout the 125L large chamber for stable, repeatable silicone defoaming results. |
✨ Dilemmas of conventional solutions: Multi‑variant products require diverse temperature parameters. Ordinary equipment suffers poor temperature accuracy and uneven chamber temperature. Long commissioning time for product change‑overs hurts throughput. Manual vacuum monitoring brings high labor cost with human‑error risks. Poor vacuum‑holding performance for high‑volume processing triggers frequent vacuum‑pump cycling and shortens service life.
Why Choose SIE‑ZK500
Solve temperature‑control & efficiency pain points for medium‑batch multi‑variant production
Three‑Sided Uniform Thermal‑Radiation HeatingSimultaneous heating from left, right and bottom of inner chamber. Thermal radiation delivers even temperature distribution with deviation within ±5℃. Consistent defoaming performance for products at all positions, avoiding overheating near heaters and insufficient defoaming far from heat sources. PID+SSR control achieves ±0.5℃ precision for fast, stable temperature switching between multiple materials. | Automatic Constant‑Pressure CycleVacuum pump auto‑stops at set vacuum level and restarts when pressure drops below threshold to maintain steady chamber pressure. No manual vacuum monitoring required to cut labor cost. Pressure‑holding leakage rate approx.1.0KPa/hour. Low pump‑cycling frequency reduces noise and extends pump service life for long‑hour continuous operation. | 125L Balanced Capacity500×500×500 mm chamber equipped with 2 mesh plates. Medium‑size chamber suits medium‑batch multi‑variant production. Handles decent volume per batch without slow vacuum pumping or high energy consumption caused by oversized chamber. Capacity nearly doubles versus ZK400 for small‑batch runs. One unit covers core production requirements. |
✨ If you produce multi‑variant products, require precise temperature control or unattended continuous operation, ZK500’s three‑sided heating and auto constant‑pressure effectively reduce manual intervention.
Working Principle
Bubbles expand and burst under negative pressure for gas escape to improve material compactness.
Step 1: Vacuum pumping to build negative pressure: The built-in vacuum pump reaches -100kPa within 3-5 minutes. The negative pressure environment expands bubbles inside materials. Step 2: Heating-assisted defoaming: Thermal radiation heating adjustable from room temperature to 300°C reduces material viscosity and accelerates bubble rupture and escape. Step 3: Non-contact purity preservation: Materials stay static inside the vacuum chamber with no contact from stirring paddles, keeping the chemical properties of materials unchanged. Simple three steps: Vacuum Pumping → Heating Assistance → Non-contact Purity Preservation to improve material compactness. | ![]() |
Technical Specifications
Complete Technical Specifications Overview, Customizable on Demand
| Model | SIE‑ZK500 |
| Chamber Size | 500×500×500mm* Larger volume customizable |
| Effective Volume | 125L |
| Cabinet Structure | Integrated unit with built‑in vacuum pump |
| Inner Compartment | 2 inner layers with 2 mesh plates |
| Heating Mode | Thermal‑radiation heating, three‑sided (left / right / bottom) |
| Vacuum Range | 0.0~‑100.0KPa |
| Safety Protection | Over‑temperature protection, overload protection, earth‑ground protection |
| Power Supply | 380V/220V, 50/60Hz |
| Overall Dimension(W×D×H) | Approx.900×880×1730mm (with casters, subject to actual product) |
| Net Weight | Approx.30 kg |
| Certifications | ISO9001, RoHS Compliance |
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FAQ 您关心的问题
为您解答关于产品性能及日常工艺选型中的常见疑问
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真空脱泡搅拌机是什么?用于哪些行业?
真空脱泡搅拌机是在真空环境下同步完成搅拌与脱泡的设备,脱泡同时混料,避免二次气泡混入,常用于环氧树脂、硅胶、AB 胶等高粘度材料的混料脱泡处理,广泛应用于新能源电池、半导体封装、LED、电子灌封、胶粘剂等行业。
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广州施诺斯主要生产哪些设备?
主要产品包括搅拌脱泡机、真空脱泡搅拌机、真空脱泡机、高压脱泡机、真空搅拌机、实验室均质机、三辊研磨机、三维混粉机,以及点胶机、分装机等配套设备和夹具、搅拌罐、针筒等辅品耗材。
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源头厂家采购脱泡设备有什么优势?
源头厂家直供可省去中间环节,价格更透明,同时能提供参数定制、来料试机、工艺验证等服务,售后响应更直接。
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搅拌脱泡机的工作原理?
施诺斯设备采用行星式混合原理:料罐在自转的同时绕公转轴公转,物料在罐内随之翻动混合,同时抽真空脱泡。整个过程设备不设搅拌桨,搅拌部件不接触物料,不会引入金属异物,混合均匀不分层。
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为什么选择施诺斯?
施诺斯(SIENOX)是广州施诺斯科技股份有限公司旗下品牌,2014 年成立,专注脱泡机与搅拌机的研发与制造,团队自 2006 年起从事真空搅拌脱泡设备研发。设备采用非接触式设计,不设搅拌桨,行星式公转加自转运动辅以真空系统,高效除泡,混合均匀不分层。公司产品涵盖搅拌脱泡机、真空脱泡搅拌机、真空脱泡机、高压脱泡机、真空搅拌机、实验室均质机、三辊研磨机、三维混粉机,以及点胶机、分装机等配套设备和夹具、搅拌罐、针筒等辅品耗材,广泛应用于新能源、半导体、LED、电子灌封、胶粘剂、涂料、油墨等行业。通过 ISO9001、CE 认证,拥有 30 余项专利,服务富士康、比亚迪、清华大学等企业与科研院所。
Technical Specification List
Compare Models in the Same Series for Accurate Selection
| Model | SIE‑ZK300 | SIE‑ZK400 | SIE‑ZK500 |
| Chamber Size | 300×300×300mm | 400×400×450mm | 500×500×500mm |
| Effective Volume | 27L | 72L | 125L |
| Temperature Range | Ambient+30~300℃ | Ambient+30~300℃ | Ambient+30~300℃ |
| Vacuum Degree | 0~‑100kPa | 0~‑100kPa | 0~‑100kPa |
| Safety Protection | Over‑temperature, overload, earth‑ground protection | Over‑temperature, overload, earth‑ground protection | Over‑temperature, overload, earth‑ground protection |
| Power Supply | 380V/220V, 50/60Hz | 380V/220V, 50/60Hz | 380V/220V, 50/60Hz |
| Overall Dimension(W×D×H) | 700×680×1530mm (with casters, subject to actual product) | 510 × 430 × 500 mm | 610 × 560 × 780 mm |
| Net Weight | 30 kg | 95 kg | 153 kg |
***Above are typical models only. SIENOX provides customized solutions upon client requirements. For model selection: 189‑2512‑9293
Multi‑Industry Solutions
Vacuum defoaming applications covering typical materials across six major industries
LED LightingLED strip potting compound, LED bead encapsulation resin |
Plastic ToysToy potting compound, coating materials |
Silicone RubberLiquid silicone, silicone rubber sealing parts |
Transformer PottingEpoxy potting compound, insulating adhesive | ![]() Resin CraftsCraft resin, AB adhesive |
AB AdhesiveStructural AB adhesive, electronic AB adhesive |
Comprehensive Equipment Operation Demo Videos
Gain intuitive, clear, dynamic insight into synchronous defoaming with planetary centrifugal force and high negative pressure.
:Actual‑test Performance Demonstration
Lab Sample Actual Test Results
Silicone Rubber |
Adhesive |
Silver Paste |
Medical Gel |
UV Adhesive |
Battery Slurry |
Actual‑test Effect Comparison
Material Defoaming Effect Comparison Before & After
| Material Type | Pre‑treatment Status | Post‑treatment by ZK500 |
| LED Strip Potting Compound | Abundant inner bubbles cause uneven transmittance and dark spots after curing | Clear transparent compound with uniform light transmission and no dark spots after curing |
| Liquid Silicone | Dense bubbles trigger surface defects and sealing failure after vulcanization | Dense‑smooth silicone delivers flawless surface and reliable sealing after vulcanization |
| Epoxy Potting Compound | Plenty of bubbles lead to voids and degraded insulation after curing | Void‑free dense compound for stable insulation performance |
* Internal lab test data. Actual improvement varies with material formula. Contact sales for real‑world customer cases.
Customer Delivery & Application Cases
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