Three Roll Mill
TEL:18925129293
Precision Three‑roll Mill SIE‑SG120
Temperature‑controlled Batch Grinding for Medium‑large Continuous Production · Standard Cooling‑water Circulation
High‑capacity Large Rollers + Heating & Cooling Controlled Grinding + Cooling‑water Circulation for Continuous Operation
SIENOX SIE‑SG120 precision three‑roll mill adopts large‑size 120mm×450mm rollers for high throughput with heating and cooling functions, delivering grinding fineness of 3‑18μm / 3 passes. Equipped with standard cooling‑water circulation for medium‑large‑batch continuous production, temperature control ensures batch‑to‑batch consistency, ideal for ink, plastic, adhesive and other industries.
✓ ISO9001 Quality System ✓ RoHS Compliance ✓ Customizable Voltage (110V/220V)
Why Precision Grinding Is Required
Coarse particles and poor dispersion in slurries directly degrade end‑product quality.
Ink IndustryUneven pigment dispersion in ink production causes batch color deviation. Inconsistent color across batches affects customer acceptance and printing quality. Three‑roll mill disperses pigments evenly to micron‑level, ensuring stable color consistency and tinting strength in mass production and reducing return risks. | Plastic IndustryPoor pigment dispersion in plastic color masterbatch results in color difference and low tinting strength, with obvious batch variations in large‑scale injection molding. Three‑roll grinding achieves uniform pigment dispersion to guarantee consistent color and tinting performance for continuous production. | Adhesive IndustryUneven filler dispersion in epoxy and silicone adhesives triggers viscosity fluctuation and inconsistent mechanical properties after curing. Batch variations in mass production influence customer acceptance. Three‑roll mill uniformly distributes fillers to maintain consistent viscosity and curing performance for large‑batch manufacturing. |
✨ ### Dilemmas of Traditional Grinding Equipment Small grinding devices feature insufficient capacity, requiring batch processing for large orders and resulting in low efficiency. Equipment without cooling functions suffers from accumulated heat during continuous high-volume operation, undermining product consistency. Ordinary grinding rollers deliver poor wear resistance, leading to frequent replacements, increased production costs and prolonged downtime.
Why Choose SIE‑SG120
Solve Core Pain Points for Medium‑Large Batch Continuous Grinding Production
Large Rollers for High CapacityThe rollers deliver large shearing area and high throughput with large single‑batch output, reducing grinding cycles for medium‑large‑batch continuous production. The 450mm long roller expands effective grinding zone to boost hourly capacity, meet mass‑delivery schedule and avoid time loss from split‑batch processing. Rollers are centrifugally cast chilled alloy cast iron (subject to actual product) with high surface hardness and wear resistance for heavy‑duty continuous production. | Temperature‑controlled Grinding with Heating & CoolingRoller heating reduces flow resistance of high‑viscosity materials to improve grinding efficiency. Cooling dissipates heat timely during continuous mass production to avoid heat buildup and guarantee batch‑to‑batch consistency. Adjustable temperature range fits diverse material processes. Stable temperature is critical for consistent quality in mass manufacturing. | Cooling‑water Circulation for Continuous OperationInternal water circulation channels inside rollers adjust cooling water flow via pipelines to suppress temperature rise caused by extrusion and friction during continuous heavy‑duty grinding. Rollers maintain good geometric condition to enhance grinding fineness and efficiency. Return water drains to sewer via water trough, ensuring consistent quality for successive batches. |
✨ SG120 is your ideal choice if you require continuous large‑batch grinding, temperature‑controlled batch consistency or high‑viscosity high‑throughput material processing.
Working Principle
It forces materials under compression and shearing via three rollers at different rotating speeds to achieve mixing and homogenization.
Step 1: Three-roll Shear Grinding Step 2: Particle Size Control by Gap Adjustment Step 3: Material Collection by Scraper Simple three steps: Three-roll shearing → Gap particle control → Scraper discharging, stepwise grinding down to 3-18μm. Cold water circulation channels are built inside rollers. The water flow is adjusted through cooling pipes to suppress temperature rise during dispersion and guarantee grinding quality. | ![]() |
Quick View of Technical Specifications
Complete Technical Specifications Overview, Customizable on Demand
| Model | SIE‑SG120 |
| Roller Diameter | 120mm |
| Roller Working Length | 450mm |
| Finished Particle Size | 3‑18μm/3 passes |
| Throughput | ~0.5‑50 L/h |
| Temperature Control | None |
| Roller Material | Chilled Alloy / Bearing Steel |
| Transmission Type | V‑belt plus Gear Drive |
| Safety Protection | Yes |
| Overall Dimension (W×D×H) | 1500×1000×1200mm |
| Net Weight | Approx. 800kg |
| Certifications | ISO9001, RoHS Compliance |
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FAQ 您关心的问题
为您解答关于产品性能及日常工艺选型中的常见疑问
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真空脱泡搅拌机是什么?用于哪些行业?
真空脱泡搅拌机是在真空环境下同步完成搅拌与脱泡的设备,脱泡同时混料,避免二次气泡混入,常用于环氧树脂、硅胶、AB 胶等高粘度材料的混料脱泡处理,广泛应用于新能源电池、半导体封装、LED、电子灌封、胶粘剂等行业。
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广州施诺斯主要生产哪些设备?
主要产品包括搅拌脱泡机、真空脱泡搅拌机、真空脱泡机、高压脱泡机、真空搅拌机、实验室均质机、三辊研磨机、三维混粉机,以及点胶机、分装机等配套设备和夹具、搅拌罐、针筒等辅品耗材。
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源头厂家采购脱泡设备有什么优势?
源头厂家直供可省去中间环节,价格更透明,同时能提供参数定制、来料试机、工艺验证等服务,售后响应更直接。
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搅拌脱泡机的工作原理?
施诺斯设备采用行星式混合原理:料罐在自转的同时绕公转轴公转,物料在罐内随之翻动混合,同时抽真空脱泡。整个过程设备不设搅拌桨,搅拌部件不接触物料,不会引入金属异物,混合均匀不分层。
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为什么选择施诺斯?
施诺斯(SIENOX)是广州施诺斯科技股份有限公司旗下品牌,2014 年成立,专注脱泡机与搅拌机的研发与制造,团队自 2006 年起从事真空搅拌脱泡设备研发。设备采用非接触式设计,不设搅拌桨,行星式公转加自转运动辅以真空系统,高效除泡,混合均匀不分层。公司产品涵盖搅拌脱泡机、真空脱泡搅拌机、真空脱泡机、高压脱泡机、真空搅拌机、实验室均质机、三辊研磨机、三维混粉机,以及点胶机、分装机等配套设备和夹具、搅拌罐、针筒等辅品耗材,广泛应用于新能源、半导体、LED、电子灌封、胶粘剂、涂料、油墨等行业。通过 ISO9001、CE 认证,拥有 30 余项专利,服务富士康、比亚迪、清华大学等企业与科研院所。
Technical Specification List
Full‑line standardized specifications for accurate process evaluation and equipment selection
| Model | SIE‑SG50 | SIE‑SG80 | SIE‑SG120 |
| Roller Diameter | 50mm | 80mm | 120mm |
| Roller Working Length | 150mm | 200mm | 450mm |
| Finished Particle Size | 3‑18μm/3 passes | 3‑18μm/3 passes | 3‑18μm/3 passes |
| Throughput | 0.02‑5 L/h | 0.05‑15 L/h | 0.5‑50 L/h |
| Temperature Control | None | Heatable / Coolable | Heatable / Coolable |
| Roller Material | Chilled Alloy / Bearing Steel | Chilled Alloy / Bearing Steel | Chilled Alloy / Bearing Steel |
| Transmission Type | V‑belt plus Gear Drive | V‑belt plus Gear Drive | V‑belt plus Gear Drive |
| Power Supply | 220V, 50/60Hz (Customizable 110V for US‑JP standard) | 220V, 50/60Hz (Customizable 110V for US‑JP standard) | 220V, 50/60Hz (Customizable 110V for US‑JP standard) |
| Overall Dimension (W×D×H) | 820×610×760mm | 1000×750×900mm | 1500×1000×1200mm |
| Net Weight | 165 kg | 300kg | 800 kg |
*** The above are typical models only. SIENOX provides customized solutions upon customer requirements. For model selection: 189‑2512‑9293
Multi‑Industry Solutions
Covering stirring and debubbling applications of typical materials across six major industries
Adhesive R&DEpoxy structural adhesive, sealant, hot‑melt adhesive, pressure‑sensitive adhesive, modified adhesive |
Precision Electronic AssemblyUnderfill, conductive adhesive, die attach adhesive, dispensing adhesive, chip bonding adhesive |
BiosensorEncapsulation adhesive, reagent immobilization material, microfluidic bonding adhesive, biocompatible adhesive, sensor sealant |
Microelectronic PackagingPackaging epoxy, molding compound, lead bonding adhesive, substrate bonding adhesive, passivation layer material |
Functional CoatingHydrophobic coating, conductive coating, insulating coating, anti‑corrosion coating, wear‑resistant coating |
Electronic PasteSilver paste, copper paste, carbon paste, resistance paste, dielectric paste |
Comprehensive Equipment Operation Demo Videos
Gain intuitive, clear, dynamic insight into synchronous defoaming with planetary centrifugal force and high negative pressure.
Measured Defoaming‑Process Performance
Measured Processing Results for Six Typical Materials
Paste‑like Materials |
Glue & Powder |
Polymer Materials |
Pharmaceutical Gel |
Silver Paste Materials |
Battery Slurry |
Measured Data Comparison
State Comparison Before and After Three‑roll Grinding
| Material Type | Condition Before Treatment | After SIE‑SG120 Treatment |
| Offset Printing Ink | Coarse and uneven pigment particles, dull hue, obvious batch color difference and unstable printing tone | Pigments uniformly dispersed to micron‑level, bright and consistent hue, stable batch color and full printing tone |
| Plastic Color Masterbatch | Poor pigment dispersion, obvious color difference on injection‑molded products, low tinting strength and large batch variations | Uniform pigment dispersion, eliminated product color difference, improved tinting strength and consistent batch performance |
| Epoxy Adhesive | Visible unevenly‑dispersed filler particles, heavy viscosity fluctuation, rough cured surface and unstable mechanical properties | Fillers uniformly dispersed to micron‑level, stable viscosity, smooth cured surface and consistent mechanical performance |
* Internal lab test data. Actual improvement varies with material formula. Contact sales for real‑world customer cases.
Customer Delivery & Application Cases
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